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Size on Disk Excessively Different than Size

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I recently got new drives; moving from two 3TB drives in RAID 0 to two 8TB drives in RAID 0. Both drives were veracrypted volumes, however, when I copied data to the new 8TB drives, the size on disk is different. One example below where the size is 2.68TB for the folder but 3.62TB size on disk. The only difference I know I made was the 3TB RAID disks were using a 5kB key file and the new 8TB RAID disks are using a >10kB key file. I've also used defraggler on the new drives, which ran 21 hours to defrag 4MB, as reported by defraggler.

I appreciate any advice or thoughts. This is kind of a new one for me and I'm stumped.

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Lots of small, sub 4KB files not completely filling clusters, most likely.
 

Solaris17

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Lots of small, sub 4KB files not completely filling clusters, most likely.

im wiling to bet on this too. If you have lots of small files and you still have the data on another device, wipe and rebuild the array with a smaller stripe size. generally 64 should be ok for daily use. You can get away with 32 for raid 0. 16 is pushing it for IO on spinners. Anything higher than 64k should be for ISOs Videos or large files.
 
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Both volumes were "default" (4kB?) when formatted. I will try with different sizes just in case though and report back in a few days.
 
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Take all those tiny files and zip them.
 
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264,000 files in 26,000 folders?!

I'm not surprised. Could be far worse. There's a lot of potential for unfilled clusters.
 

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Both volumes were "default" (4kB?) when formatted. I will try with different sizes just in case though and report back in a few days.

Thats the file system, NTFS is default at 4kb (this is fine) the RAID stripe size is not the same as cluster size.
 
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264,000 files in 26,000 folders?!

I'm not surprised. Could be far worse. There's a lot of potential for unfilled clusters.
That's os iso's, github code, software installation files, lightweight software packages, knowledge base articles saved locally. It's not very much for 15 years of information.

Thats the file system, NTFS is default at 4kb (this is fine) the RAID stripe size is not the same as cluster size.
Of course I would forget about raid stripe sizes... :( I haven't done it in 6 years. Thank you. I'll verify that too.
 
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Display(s) XV340CK x2, 1080p x2
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Checked RAID stripe size and it was 64kb, formatted as ntfs 4kb, and restored some data. Looks like it's normal sizes:

Size: 2.68 TB (2,947,426,839,102)
Size on disk: 2.68 TB (2,947,816,177,664)

Reformatted again with a new veracrypt key which will take another 13 hours (whole disk encryption). But it's looking like I tried to be a smarty pants with whatever veracrypt settings I used previously and misconfigured.
 
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kilo is dealing with byte discrepancies
 
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The issue turned out to be the the default file system option on Vera Crypt. Selecting NTFS instead of exFAT fixed the issue.
 
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