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Foxconn Eyeing Malaysia for Semiconductor Fab

Foxconn's ambitions as a semiconductor player are growing with yet another potential joint venture being announced, this time in Malaysia. Hang on, Foxconn doesn't make semiconductors you might be thinking right now, but the company has actually owned semiconductor fabs since 2016, when it acquired Sharp and ended up with an 8-inch fab in Fukuyama in Japan. Foxconn has also tried to buy an 8-inch fab in Malaysia in 2020, as well as trying to take over Taiwanese non-volatile memory manufacturer Macronix at one point. It seems like the company has decided to take a different route this year, with news of a joint venture in India and now plans of another joint venture with Dagang NeXchange Berhad (DNex) in Malaysia.

The two companies have signed a memorandum of understanding (MOU), although it's a subsidiary of Foxconn, Big Innovation Holding Limited (BIH) that actually signed the paperwork. The MOU is about building a 12-inch fab according to Focus Taiwan/CNA which reports that the fab will be making chips using 40 to 28 nm processes. It's possible that this will be for the various EV projects that Foxconn is involved with and it would be a less risky way to enter the semiconductor market for Foxconn. The fab is said to be able to output 40,000 wafers a month once it starts, although when this will be is anyone's guess at the moment. Foxconn's focus is on what the company calls the 3 plus 3 initiative, which relates to electrical vehicles, robotics and healthcare solutions, which are built in AI, semiconductors and communication technologies, all presumably from within Foxconn. Time will tell if Foxconn manages to pull this off, but until the construction of the fab has started, this is nothing more than a potential project for Foxconn.

Kioxia and Western Digital Jointly Invest in New Flash Memory Manufacturing Facility in Yokkaichi Plant

Kioxia Corporation and Western Digital Corp. (NASDAQ: WDC) have finalized a formal agreement to jointly invest in the first phase of the Fab 7 (Y7) manufacturing facility at Kioxia's industry-leading Yokkaichi Plant in the Mie Prefecture of Japan. With construction of the first phase of Y7 completed, the joint-venture investment will enable initial production output beginning in the fall of this year. This marks another important milestone in the 20-year strategic joint-venture partnership between the two companies.

"We are very pleased to further deepen our strategic partnership with Western Digital through this joint investment in Y7," said Nobuo Hayasaka, President and CEO of Kioxia. "The rapid digitization of societies underpins accelerating use of memory products. We will continue to leverage our technological partnership and economies of scale to develop and produce cutting-edge semiconductor products and achieve organic corporate growth."

Kioxia Corporation Commences Construction of New Fabrication Facility at Kitakami Plant

Kioxia Corporation, the world leader in memory solutions, today held a groundbreaking ceremony for its state-of-the-art semiconductor fabrication facility (Fab2) at its Kitakami Plant in Iwate Prefecture, Japan. Utilizing AI-based cutting-edge manufacturing, the new facility will contribute towards possible expansion of production of its proprietary 3D flash memory BiCS FLASH at the Kitakami Plant. Construction of the Fab2 facility is scheduled to be completed in 2023. The Fab2 facility will have an earthquake-absorbing structure and environmentally friendly design that utilizes advanced energy saving manufacturing equipment and renewable energy sources. In addition, an administration building will be constructed to accommodate the control management and technical departments in response to the increased staff.

"As a leader in memory, this Fab2 facility will become Kioxia's key manufacturing hub to produce our memory products at scale. We are planning to introduce automated in-facility transfers and advanced production control to make Fab2 a truly world-class smart fabrication facility," said Nobuo Hayasaka, President and CEO, Kioxia. "Fab2 will be able to intelligently coordinate and optimize its production with Fab1 at Kitakami Plant as well as our fabs in the Yokkaichi Plant, enabling the company to seize opportunities in the growing memory market in a timely manner." Under its mission of uplifting the world with memory, Kioxia is focused on developing initiatives to strengthen the competitiveness of its memory and SSD business, which it has developed over the past 35 years since inventing NAND flash memory in 1987. Kioxia remains committed to creating consistent and sustainable growth through timely capital investments that meet growing market demand.

Intel's Next European Fab Rumours Point to Magdeburg, Germany

As we've known for a few months now, Intel is looking at setting up shop, or should that be fab, somewhere in Europe. The company already has fabs in Ireland, but now it looks like its second destination will be Magdeburg in Germany, at least if a story by MDR in Germany is to be trusted. The news outlet claims that the official announcement will take place sometime next week. It's not clear what kind of fab it'll be at this point in time, but hopefully we'll get more details once Intel makes an official announcement.

Magdeburg was apparently not the only location scouted by Intel in Germany, as Dresden was also in the running, the home of the Fraunhofer Institute for Organic Electronics, Electron Beam and Plasma Technology among several other Fraunhofer Societies based in the city. Dresden also has twice the population of Magdeburg, which makes Intel's choice somewhat peculiar, as Magdeburg doesn't appear to have any particularly stand-out features that would make it the ideal choice of a semiconductor fab or even a packaging facility. It's possible that Intel chose the location based on the local supply chain, but that's just speculation at this point.

Intel Updates Technology Roadmap with Data Center Processors and Game Streaming Service

At Intel's 2022 Investor Meeting, Chief Executive Officer Pat Gelsinger and Intel's business leaders outlined key elements of the company's strategy and path for long-term growth. Intel's long-term plans will capitalize on transformative growth during an era of unprecedented demand for semiconductors. Among the presentations, Intel announced product roadmaps across its major business units and key execution milestones, including: Accelerated Computing Systems and Graphics, Intel Foundry Services, Software and Advanced Technology, Network and Edge, Technology Development, More: For more from Intel's Investor Meeting 2022, including the presentations and news, please visit the Intel Newsroom and Intel.com's Investor Meeting site.

Foundry Industry Unlikely to Change Much Due to Cost of Cutting Edge Fabs

According to an article by DigiTimes, which kind of states the obvious, the foundry industry isn't likely to change much over the next few years, as the cost of building a cutting edge foundry keeps increasing, which means the competition isn't likely to catch up with the market leaders. The costs mentioned are estimates, but seem quite likely and explains why there's so little competition in the foundry business.

It's unclear if the costs have been inflation adjusted or not, but a 90 nm 12-inch fab that could output 50,000 wafers a month, is said to have cost US$2.4 billion to build when it was the cutting edge node. Once things moved on to 28 nm, the equivalent fab would've cost US$6 billion, whereas a cutting edge 5 nm fab today, comes in at as much as US$16 billion. These are obviously long term investments, as even today, 90 nm nodes are used for plenty of chips, but most of the nodes above 28 nm are today used for specialty products rather than commonly used ICs, unless we're talking about 8-bit microcontrollers or some simpler components which companies such as TSMC and Samsung wouldn't even bother making.

3Q21 Revenue of Global Top 10 IC Design (Fabless) Companies Reach US$33.7 billion, Four Taiwanese Companies Make List, Says TrendForce

The semicondustor market in 3Q21 is red hot with total revenue of the global top 10 IC design (fabless) companies reaching US$33.7 billion or 45% growth YoY, according to TrendForce's latest investigations. In addition to the Taiwanese companies MediaTek, Novatek, and Realtek already on the list, Himax comes in at number ten, bringing the total number of Taiwanese companies on the top 10 list to 4.

Qualcomm has been buoyed by continuing robust demand for 5G mobile phones form major mobile phone manufacturers with further revenue growth from its processor and radio frequency front end (RFFE) departments. Qualcomm's IoT department benefited from strong demand in the consumer electronics, edge networking, and industrial sectors, posting revenue growth of 66% YoY, highest among Qualcomm departments. In turn, this drove Qualcomm's total 3Q21 revenue to US$7.7 billion, 56% growth YoY, and ranking first in the world.

Intel and TSMC Said to be Eyeing Germany for New Foundries

A fight over who can announce the most new chip related investments seem to have broken out between Intel and TSMC, which both companies said to be eyeing Germany for their new foundry expansions. This is despite both companies having said that Europe isn't a particularly interesting market for new foundries, but it appears that the upcoming European Chips Act has changed their minds, despite there being no official word on how much the EU will invest.

Intel has already pledged investments in Europe of up to €80 billion, for as many as eight new foundries. It's not clear if this includes its current investments in Ireland or now, where Intel has already invested over €6 billion over the past couple of years. TSMC on the other hand hasn't promised anything as yet, but the company is in early talks with the German government according to news out of Taiwan. Time will tell if anything comes from this, but Intel is said to be making an announcement soon, possibly before the holiday season on where it's planning on building its next Fab in Europe, with Italy and France also being on the table.

TSMC Confirmed to Build New Fab in Japan Together with Sony

Remember that rumour from last week about TSMC potentially building a fab in Japan and partnering up with Sony? Well, the deal is on and the fab is set to start construction in 2022, with production expected to start sometime in 2024. However, as mentioned, the fab isn't going to be using any cutting edge technology when it comes to the process node, since it's intended for imaging sensors and EV components.

The new fab is said to focus on 28 and 22 nm nodes, according to Tim Culpan, who writes for Bloomberg and who has been reporting on TSMC for at least the last decade. This is backed up by the Nikkei that reports that the US$7 billion fab will make chips in the 20-nm range, without going into further details beyond mentioning these nodes are over a decade old. That said, there are still plenty of products made on older nodes than that, as not everything has to be built on a cutting edge node and many components wouldn't benefit from a smaller node. Regardless, this fab won't help with the current shortage of components, but will hopefully lead to better availability of certain components in the future.

Sony and TSMC Said to be Planning US$7 Billion Chip Fab in Japan

There doesn't seem to be a single month where rumours about new TSMC plants around the world are popping up and this time around it looks like there might be a joint venture with Sony in Japan. According to the Nikkei, the Japanese government is likely to be involved and might foot as much as half of the US$7 billion bill.

Another much more unknown player, Japanese auto parts maker Denso is also said to be a potential participant in the new fab. Denso is said to supply Toyota among others and with a shift towards more EVs, this might not be such a strange move. The new fab is expected to be located in Kumamoto Prefecture on land owned by Sony. It should be noted that Sony already manufactures image sensors here and the factory was hit badly by a large earthquake back in 2016, which led to a global shortage of certain image sensors.

Intel CEO Cites Brexit as Reason for Chip Fab Plans in UK Not an Option

In an interview with the BBC, Intel CEO Pat Gelsinger said that the company is no longer considering the UK as a site for a chip fab, due to Brexit, something the company had apparently done prior to Brexit. Now the company is looking for a location in another EU country for a US$95 billion investment for a new semiconductor plant, as well as upgrades to its current plants in Ireland.

Although Intel had not made any firm decisions on a site location prior to Brexit, Gelsinger is quoted as saying "I have no idea whether we would have had a superior site from the UK, but we now have about 70 proposals for sites across Europe from maybe 10 different countries." He continues "We're hopeful that we'll get to agreement on a site, as well as support from the EU... before the end of this year."

Infineon's New 300 mm Fab Opens Three Months Ahead of Schedule

Finally some good news from the semiconductor industry, Infineon has announced the opening of its new €1.6 billion, 300 mm, or 12-inch wafer semiconductor factory. That said, we're somewhat confused with the press release, as it states that "the chips are manufactured on 300-millimeter thin wafers, which at 40 micrometers are thinner than a human hair" and that Infineon is a "global pioneer in 300-millimeter thin-wafer technology". This is why you need someone to proofread press releases before distributing them.

Anyhow, back on topic. The fab has nearly 60,000 square meters of gross floor space and production will be ramped up over the next four to five years, so it's not going to alleviate the current chip shortage any time soon. The fab is located in Villach, Austria and has taken three years to build. The first wafers produced in the fab are said to be leaving it this week and although Infineon didn't specify what chips they'll end up as, the fab is set up to initially cater for the automotive industry, data centers and the renewable energy industry.

Revenue of Top 10 IC Design (Fabless) Companies Reaches US$29.8 Billion for 2Q21, Though Growth May Potentially Slow in 2H21, Says TrendForce

In view of the ongoing production capacity shortage in the semiconductor industry and the resultant price hike of chips, revenue of the top 10 IC design companies for 2Q21 reached US$29.8 billion, a 60.8% YoY increase, according to TrendForce's latest investigations. In particular, Taiwanese companies put up remarkable performances during this period, with both MediaTek and Novatek posting YoY growths of more than 95%. AMD, on the other hand, experienced a nearly 100% YoY revenue growth, the highest among the top 10.

TrendForce indicates that the ranking of the top five companies for 2Q21 remained unchanged from the previous quarter, although there were major changes in the 6th to 10th spots. More specifically, after finalizing its acquisition of Inphi, Marvell experienced a major revenue growth and leapfrogged Xilinx and Realtek in the rankings from 9th place in 1Q21 to 7th place in 2Q21.

TSMC Rumoured to Build New Fab in Southern Taiwan

According to Nikkei, TSMC is set to start building a new fab in Kaohsiung, which is Taiwan's third largest city and located in the south of the island. It's also where ASE Technology Holding is located, which is the world's largest chip packaging and testing contractor. So far, TSMC doesn't have any fabs this far south in Taiwan, but it's not without its challenges.

The new fab is said to be designed to build chips on TSMC's 6 and 7 nm nodes, which are currently their most popular nodes, although this is likely to change as their 5 nm node begins to ramp up production. That said, there will still continue to be a huge demand for 6 and 7 nm parts, as these nodes transition to become mainstream production nodes.

Intel Oregon Fab Expansion Milestone: First Chipmaking Tool Rolls in

For most people, a tool is something you hold in your hand: pliers, hammer, screwdriver. Inside an Intel chip factory, a tool is a whole different deal. Fab tools are huge and hugely costly and take entire teams to muscle into place and install. As Intel aggressively ramps its worldwide manufacturing footprint, a construction milestone recently passed at Intel's Ronler Acres factory in Hillsboro, Oregon.

At the company's massive $3 billion Mod3 factory expansion, the first tool rolled in. The honor went to a thin film deposition tool. It arrived not in a leather tool belt, but aboard two semitractor-trailers. Once completed and hooked up, it will weigh 10 tons. And by the time the Mod3 project is done in about six months, the thin film deposition tool will be joined by more than a dozen like it. A typical Intel fab, once built out, is stuffed with about 1,200 chipmaking tools, many of them costing millions of dollars apiece.

TSMC Under U.S. Pressure Over China Fab Expansion

TSMC is under pressure from the U.S. to reconsider its plans to expand its facilities in mainland China, sources close to the matter told DigiTimes. TSMC currently operates a fab near Shanghai, and one in Nanjing, which it had originally planned to expand, meeting resistance from the U.S. It is not known if this is government (diplomatic) pressure or by U.S. based customers of TSMC., but is likely a combination of the two. The same forces were possibly behind getting TSMC to invest north of $3.5 billion toward a facility in Arizona with six more "Gigafabs" being planned in the southwestern state. U.S. hand-holding in TSMC's policymaking could be part of a strategy to deny cutting-edge silicon fabrication technology to China (PRC), and to help TSMC expand its manufacturing in safer regions as the security situation across the Taiwan strait continues to deteriorate. TSMC, specifically western tech companies' dependence on it, makes it a soft target on the island, and a bargaining chip to deter western military intervention.

Micron to Sell Lehi, Utah, Fab to Texas Instruments

Micron Technology, Inc. announced today that it has entered into a definitive agreement to sell its Lehi, Utah, fab to Texas Instruments. The economic value for Micron from the sale is $1.5 billion, comprised of $900 million in cash from TI from the sales transaction, and approximately $600 million in value from select tools and other assets. Micron has sold some of these assets and will retain the remainder to redeploy to its other manufacturing sites or sell to other buyers.

Micron's Lehi, Utah, facility has been home to a highly skilled team with expertise in all aspects of advanced semiconductor manufacturing. TI will offer all Lehi site team members the opportunity to become employees upon the closing of the sale and intends to deploy its own technologies at the site. The sale is anticipated to close later this calendar year.

"Micron's Lehi, Utah, facility has a strong history of technology innovation and leading-edge semiconductor manufacturing," said Micron President and CEO, Sanjay Mehrotra. "We are pleased to have reached an agreement with Texas Instruments as it is an industry leader and truly values the talented Lehi team and the capabilities this site offers to deploy its technology effectively. We are greatly appreciative of the contributions that the Lehi team has made to Micron, as well as the collaboration and engagement Micron has had with the local community."

Raytheon Technologies and GLOBALFOUNDRIES Partner to Accelerate 5G Wireless Connectivity Using Gallium Nitride on Silicon (GaN-on-Si)

Raytheon Technologies (NYSE: RTX), a leading aerospace and defense technology company, and GLOBALFOUNDRIES (GF ), the global leader in feature-rich semiconductor manufacturing, will collaborate to develop and commercialize a new gallium nitride on silicon (GaN-on-Si) semiconductor that will enable game-changing radio frequency performance for 5G and 6G mobile and wireless infrastructure applications.

Under the agreement, Raytheon Technologies will license its proprietary gallium nitride on silicon technology and technical expertise to GF, which will develop the new semiconductor at its Fab 9 facility in Burlington, Vermont. Gallium nitride is a unique material used to build high-performance semiconductors that can handle significant heat and power levels. This makes it ideal to handle 5G and 6G wireless signals, which require higher performance levels than legacy wireless systems.

Revenue of Top 10 IC Design (Fabless) Companies for 2020 Undergoes 26.4% Increase YoY, Says TrendForce

The emergence of the COVID-19 pandemic in 1H20 seemed at first poised to devastate the IC design industry. However, as WFH and distance education became the norm, TrendForce finds that the demand for notebook computers and networking products also spiked in response, in turn driving manufacturers to massively ramp up their procurement activities for components. Fabless IC design companies that supply such components therefore benefitted greatly from manufacturers' procurement demand, and the IC design industry underwent tremendous growth in 2020. In particular, the top three IC design companies (Qualcomm, Broadcom, and Nvidia) all posted YoY increases in their revenues, with Nvidia registering the most impressive growth, at a staggering 52.2% increase YoY, the highest among the top 10 companies.

GLOBALFOUNDRIES 22FDX RF Solution Provides the Basis for Next-Gen mmWave Automotive Radar

GLOBALFOUNDRIES (GF ), the global leader in specialty semiconductor manufacturing, and Bosch will partner to develop and manufacture next-generation automotive radar technology.

Bosch chose GF as its partner to develop a mmWave automotive radar system-on-chip (SoC) for Advanced Driver Assistance Systems (ADAS) applications, manufactured using GF's 22FDX RF solution. ADAS applications help drivers stay safe by keeping a vehicle in the correct lane, warning of collisions, initiating emergency braking, assisting with parking, and more.

TSMC Could Build Six GigaFabs in Arizona

Taiwan Semiconductor Manufacturing Company (TSMC), one of the largest manufacturers of silicon, is seemingly making plans to build as many as six of its US-based fabs in Arizona. According to the unconfirmed report coming from UDN, TSMC could be building its Arizona-based factories for much larger capacities. Based on TSMC's classifications, the MegaFab-class of factories is the one with 25,000 WSPM output. According to the report, TSMC plans to build six additional facilities in the area where the Arizona fab is, and have a GigaFab-class (even larger type) factory present on US soil. Currently, the company operates six GigaFabs and all of them are based in Taiwan.

The GigaFab class factory is supposed to have over 100,000 WSPM output, and by building one in the US, TSMC could get much closer to big customers like Apple, NVIDIA, and AMD. Reports are saying that TSMC's primary target is 3 nm node production on 12-inch (300 mm) wafers. All six of the supposed facilities are expected to output more than 100,000 wafers at their peak, making it one of the largest projects TSMC has ever done. The Arizona location is supposed to serve as a "mega fab" facility and it is supposed to start manufacturing silicon in 2024. This information is, of course, just a rumor so you should take it with a grain of salt, as this type of information is usually only known by top-level management.

Intel CEO Says Using Competitor's Semiconductor Process in Intel Fabs is an Option

Semiconductor manufacturing is not an easy feat to achieve. Especially if you are constantly chasing the smaller and smaller node. Intel knows this the best. The company has had a smooth transition from other nodes to the smaller ones until the 10 nm node came up. It has brought Intel years of additional delay and tons of cost improving the yields of a node that was seeming broken. Yesterday the company announced the new Tiger Lake-H processors for laptops that are built using the 10 nm process, however, we are questioning whatever Intel can keep up with the semiconductor industry and deliver the newest nodes on time, and with ease. During an interview with Intel's CEO Bob Swan, we can get a glimpse of Intel's plans for the future of semiconductors at the company.

In the interview, Mr. Swan has spoken about the technical side of Intel and how the company plans to utilize its Fabs. The first question everyone was wondering was about the state of 10 nm. The node is doing well as three Fabs are ramping up capacity every day, and more products are expected to arrive on that node. Mr. Swan has also talked about outsourcing chip production, to which he responded by outlining the advantage Intel has with its Fabs. He said that outsourcing is what is giving us shortages like AMD and NVIDIA experience, and Intel had much less problems. Additionally, Mr. Swan was asked about the feasibility of new node development. To that, he responded that there is a possibility that Intel could license its competitor's node and produce it in their Fabs.

NAND Flash Revenue for 3Q20 up by Only 0.3% QoQ Owing to Weak Server Sales, Says TrendForce

Total NAND Flash revenue reached US$14.5 billion in 3Q20, a 0.3% increase QoQ, while total NAND Flash bit shipment rose by 9% QoQ, but the ASP fell by 9% QoQ, according to TrendForce's latest investigations. The market situation in 3Q20 can be attributed to the rising demand from the consumer electronics end as well as the recovering smartphone demand before the year-end peak sales season. Notably, in the PC market, the rise of distance education contributed to the growing number and scale of Chromebook tenders, but the increase in the demand for Chromebook devices has not led to a significant increase in NAND Flash consumption because storage capacity is rather limited for this kind of notebook computer. Moreover, clients in the server and data center segments had aggressively stocked up on components and server barebones during 2Q20 due to worries about the impact of the pandemic on the supply chain. Hence, their inventories reached a fairly high level by 3Q20. Clients are now under pressure to control and reduce their inventories during this second half of the year. With them scaling back procurement, the overall NAND Flash demand has also weakened, leading to a downward turn in the contract prices of most NAND Flash products.

TSMC Completes Its Latest 3 nm Factory, Mass Production in 2022

They say that it is hard to keep up with Moore's Law, however, for the folks over at Taiwan Semiconductor Manufacturing Company (TSMC), that doesn't seem to represent any kind of a problem. Today, to confirm that TSMC is one of the last warriors for the life of Moore's Law, we have information that the company has completed building its manufacturing facility for the next-generation 3 nm semiconductor node. Located in Southern Taiwan Science Park near Tainan, TSMC is expecting to start high-volume manufacturing of the 3 nm node in that Fab in the second half of 2022. As always, one of the first customers expected is Apple.

Estimated to cost an amazing 19.5 billion US Dollars, the Fab is expected to have an output of 55,000 300 mm (12-inch) wafers per month. Given that the regular facilities of TSMC exceed the capacity of over 100K wafers per month, this new facility is expected to increase the capacity over time and possibly reach the 100K level. The new 3 nm node is going to use the FinFET technology and will deliver a 15% performance gain over the previous 5 nm node, with 30% decreased power use and up to 70% density increase. Of course, all of those factors will depend on a specific design.

Raja Koduri to Present at Samsung Foundry Forum amid Intel's Outsourcing Efforts

Intel's chief architect and senior vice president of discrete graphics division, Mr. Raja Koduri, is said to be scheduled to present at Samsung Electronics Event day. With a presentation titled "1000X More Compute for AI by 2025", the event is called Samsung Foundry SAFE Forum. It is a global virtual conference designed to be available to everyone. So you might be wondering what is Mr. Koduri doing there. Unless you have been living under a rock, you know about Intel's struggles with node manufacturing. Specifically, the 10 nm node delays that show the company's efforts to deliver a node on time. The same is happening with the 7 nm node that also experienced significant delays.

Intel has a contract to develop an exascale supercomputer at Argonne National Laboratory, called Aurora. That supercomputer is using Intel's CPUs and the company's upcoming Xe GPUs. Since the company has problems with manufacturing and has to deliver the products (it is bound by several contracts) to its contractors and customers, it decided to look at external manufacturers for its products, specifically Xe graphics. Being that Mr. Koduri tweeted an image of him visiting Samsung Giheung Fab in Korea, and now presenting at the Samsung Foundry event, it is possible that Intel will tap Samsung's semiconductor manufacturing process for its Xe GPU efforts and that Samsung will be the contractor in charge.
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