Tuesday, March 24th 2015

HGST Helium-filled HDDs Achieve Field-tested 2.5 Million-hour MTBF

With more than one million helium-filled hard disk drives (HDDs) deployed, HGST, a Western Digital company today announced it has achieved a new milestone in reliability as the only manufacturer with drives field-proven and rated for two and a half (2.5) million hours mean time between failure (MTBF). Today's news demonstrates that HGST's helium HDDs are poised to become the mainstream choice for data center applications where storage density, reliability and power efficiency are paramount. Now shipping its second generation HelioSeal Platform drives, HGST is shifting its volume mix and ramping Helium production to meet strengthening customer demand across cloud and mainstream data center applications.

With strong market acceptance from the largest cloud service providers, Internet giants, OEMs and businesses around the world, including Netflix, Huawei, Inspur, HP, OVH, Starline, Buffalo, DataON, DDN and Racktop to name a few, the HGST HelioSeal Platform represents proven innovation in high-capacity HDD technology and reliability, while lowering true total cost of ownership (TCO). While there are a number of ways to increase hard drive capacity, HGST's HelioSeal platform is the only technology to provide unmatched reliability and a long-term path for delivering higher capacity storage on a standard 3.5-inch HDD form factor, while lowering power and drive temperature at the same time. All this equates to best storage density, TB-per-system weight, TB/Sq. foot and lowest watt/TB for enterprise and cloud data centers.
Since introducing the technology in 2013, HGST has been steadily increasing volume production to enable an expanding set of customers to enjoy the proven benefits of its Helium-filled technology. Now in its second generation, HGST's HelioSeal platform is gaining broader customer support and the company is increasing production of its Ultrastar He8, 8TB drives - the highest capacity available in the market that delivers full performance for all capacity-optimized applications. HGST's HelioSeal technology allows this to be accomplished at standard 7,200 RPM performance with low power while competitive air based products typically reduce RPM and performance to achieve lower power.

Both the Ultrastar He8 and the Ultrastar He6 families now feature an unprecedented reliability rating of 2.5M hours MTBF. Due to its patented manufacturing process and the inherent benefits of Helium, HGST's HelioSeal drives are field proven and have a more robust design margin than traditional air based drives. The HGST Helium drives are hermetically-sealed, which keep air, humidity and other contaminates out of the drive, allowing them to be used in harsh or ambient environments. The Helium inside the drives also reduces disk vibration and flutter, adding to even greater reliability.

HGST will continue to extend its capacity leadership by combining two complementary technologies: HelioSeal technology and Shingled Magnetic Recording (SMR) in its industry-leading 10TB helium-drives. The additive nature of these two technologies, combined with the economies of scale provided by increased Helium-drive manufacturing capacity, will further enhance HGST's TCO advantage. HGST expects that by 2017, 50 percent of its enterprise capacity drive shipments will be Helium.

"Based on the patented HelioSeal technology, HGST's Ultrastar Helium-filled drives are the only drives that improve data center TCO on virtually every level-from storage density, power and cooling costs, to reliability, capacity and more. We also believe it is the only way to get to higher densities therefore higher capacities while maintaining reliability. All of these factors contribute to defining the true TCO of the data center," said Brendan Collins, vice president of product marketing, HGST. "With more than one million drives deployed, the rapid industry adoption of this revolutionary technology affirms our commitment to Helium as the foundation for all future scaling technologies. With a valued-based pricing strategy in place and manufacturing investments to promote the increased volumes, HGST is on an accelerated path to delivering higher capacities and better TCO into existing and future form factor designs."

Driving Down Data Center TCO: The Value of HelioSeal Technology
With the amount of new data being created and replicated doubling every two years, data center architects have a lot to consider when planning for future growth. Capacity growth is only one piece of the equation. The additional power, cooling and floor space required to operate that extra storage is another, and can add up. Leveraging the inherent benefits of Helium, HGST's HelioSeal technology delivers today's lowest TCO for enterprise and cloud data centers through:
  • Greater power efficiency - Disks spin more easily in a helium-filled environment, resulting in 23% lower operating power. The 8TB helium drives consume just 5.1 watts during idle operation, a 44% reduction in watts-per-TB compared to conventional 6TB air-based HDDs, creating greener data centers with reduced energy costs and carbon footprint.
  • Leading storage density - Helium is essential to maintaining the required reliability for future generation drives beyond 8TB. Industry-leading 8TB capacity in a 3.5-inch HDD footprint, which are plug-and-play in virtually any data center environment, delivers 33% more storage capacity for mainstream applications than competitive 6TB offerings.
  • Lower cooling requirements - HGST Helium-filled drives typically run 4˚-5˚C cooler, which lowers power and cooling costs and leads to better field reliability, allowing HGST to increase its MTBF specification for the He6 and He8 drives.
  • Better weight-per-TB - Up to 38% lower weight-per-TB for improved environmental conditions in high-density deployments and allows for more storage capacity where building codes enforce floor loading limits.
  • Environmental robustness - Use them virtually anywhere, including ambient air, free cooling data centers. Many air-filled drives use a breather filter leading to reliability problems when used in environments with high levels of carbon or dust, or in high altitudes. This problem does not exist with HelioSeal drives as they're hermetically sealed.
  • Value $/TB - Higher volume production for its second-generation 8TB HelioSeal HDD leads to lower cost to the market.
HGST is shipping its 6TB Ultrastar He6 and 8TB Ultrastar He8 helium-filled drives in volume today. HGST's 10TB Helium HDDs with SMR are sampling with select customers.
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33 Comments on HGST Helium-filled HDDs Achieve Field-tested 2.5 Million-hour MTBF

#26
FordGT90Concept
"I go fast!1!11!1!"
Helium is lower power consumption, longer life span, physically lighter, and higher density (HGST's highest currently is 8 TB).
Posted on Reply
#27
Freezer
AhhzzSorry, I guess I don't have an understanding of "Consumer Version" :) To me, if I can buy it without requiring me to certify to some company that I'm this or that, it's a consumer version, even if it is high priced :)
Usually means they failed testing for Enterprise performance, so they're tossed in the bin and recycled to the consumer market = Lower quality.
Posted on Reply
#28
RejZoR
FordGT90ConceptAlso, when they add lasers for heating the disk in the future, the helium eliminates fire risk because it is an inert gas.
Fill them with hydrogen and use lasers. It'll be jolly :D
Posted on Reply
#29
R-T-B
AhhzzDoh! sorry, lost the thread heheh
Altho, to be fair, those are consumer priced drives that exceed your standards :)
They are getting better... at least in theoretical numbers. I still don't trust them.
RejZoRFill them with hydrogen and use lasers. It'll be jolly :D
I'd almost buy one just for the fireworks...
Posted on Reply
#30
64K
If they are claiming the average lifespan of this drive is 285 years of constant use then they might as well claim forever because no one will be using this drive even 20 years from now to be able to see if it even lasts 20 years. I have no idea what will replace HDDs by then. Maybe SSDs will be incredibly cheap in 20 years. I'm thinking it will be something else though that isn't practical right now but will be by then or it could be something no one has even thought of yet.
Posted on Reply
#31
FordGT90Concept
"I go fast!1!11!1!"
MTBF includes repairs
MTTF does not

In other words, they're saying that if they keep servicing the drive every time it fails, it should last 285 years.

...yeah, I don't believe it either. MTTF is probably <5 years.
Posted on Reply
#32
R-T-B
It's not quite like that with HDs. Seldom if ever are repairs considered, but they calculate it based on a batch of say 1000 confirmed working HDs. They run them for say a year, and count the number that failed. If only ~4 fail in 1000 fail in a 1 year time, they can claim say a ~225 year MTBF ((4/1000) / 1 year). They usually run a few tests like this, sometimes in even shorter increments and average them.

It's still dumb and not very realistic.
MTTF is probably <5 years.
I wouldn't be surprised if these Helium drives or any 2.0MTBF can pull 5 years. But not much more...
Posted on Reply
#33
FordGT90Concept
"I go fast!1!11!1!"
If the helium doesn't escape, I could see them lasting longer than your average HDD because the internal environment is better controlled. I've got so many hard drives going on 10+ years with daily use that I almost want the failure rate to pick up so I can swap them with higher density drives.
Posted on Reply
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