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The Future of Graphics Card OTES

Cyberaegis

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Jun 9, 2023
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In this post, OTES stands for Outside Thermal Exhaust System, borrowed from the model name of the “acienct” Abit GeForce 4 Ti4200 OTES.

However, I’ll use the term OTES here in a nuanced way, defining it as a graphics card cooling philosophy which refers to the mechanism dumping the waste heat of a graphics card directly out of the PC case, not necessarily limited to the graphics card cooler itself. I’m going to explain here why in compatible PC cases, the inverted vertical mounting system for semi-open air coolers and the inverted fan option for pure open air coolers can be two appealing further developments of the OTES.

The benefit of an OTES is quite obvious: it won’t heat up PC components other than the graphics cards (e.g., CPU, RAM, SSD) when in operation. OTES coolers had been the default choice, or at least one of the default choices, of graphics cards for a while before we entered the RTX 3000/RX 6000 era. After that, semi-open air coolers (e.g., the Nvidia FE cards’ coolers), or more frequently, pure open-air coolers have become the new normal, which result in the heating up of other PC components as a side effect.

However, one of the advantages of open-air coolers has gained more attention: it’s much easier for these coolers to reach a high cooling performance/noise ratio than their potential alternatives, due to their massive sizes and large axial fan options.

In contrast, conventional 2-slot OTES coolers equipped with a blower fan and a closed wind tunnel would emit noises unacceptable to most home users when they are handling a graphics card with a TGP of 300W+ at high/full load.

Theoretically, OTES coolers with a closed wind tunnel could improve their cooling performance/noise ratio by expanding their size, and probably replacing the blower fan with axial fan(s) when they’re big (high) enough. However, even a 5.x-slot OTES cooler could only (probably) accommodate 80mm axial fan(s), which will still require high rpm of the fan(s) and therefore emit louder noises when handling high TGP.

Worse still, even when a 5.x-slot OTES cooler with axial fans offers a decent performance/noise ratio comparable to that of a similar sized open-air cooler, its closed wind tunnel design might result in less universal parts and additional mold costs, which will make the cooler less favorable compared to its open-air competitors once again.

Pic: the largest OTES cooler up to now: AMD W7900’s 3-slot cooler (Original link: https://images.anandtech.com/doci/18812/W7900-3qtr.jpg)

W7900.jpg


Therefore, the solution which can isolate the heat from graphics cards may lie in the cooling structure rather than solely in the cooler itself.


We already have vertical mounting system for graphics cards in many cases. When installing graphics cards with an open-air cooler in these conventional vertical mounting positions, heat from graphics cards would still be dumped into the PC case first.

Pic: the conventional vertical mounting system for PCI-E devices in a Cooler Master SL600M case (Original link: https://www.kitguru.net/wp-content/uploads/2018/10/2-P1111496.jpg)

SL600M_Vertical PCI-E.jpg


So, when using a semi-open air cooler, e.g. the Nvidia FE cooler, we might have an interest in inverting the conventional vertical graphics card mooting system. That is, to position the PCI-E interface on the top side of the mounting structure, and to let the backplate of the graphics card face the side panel of the PC case. In this way, the vertical graphics card mounting system is transformed into an OTES integrating a semi-open air graphics card cooler.

As a result, while the waste heat from the push fan of the semi-open air cooler is still directly discharged outside the case, the heat from the pull fan can be discharged through the vents/mesh on the side panel of the case, instead of flowing through the case before being expelled. Consequently, other components other than the graphics card will be significantly less impacted by the graphics card’s waste heat, compared either with the scenario with a conventional vertical graphics card mounting system, or the scenario with a conventional horizontal PCI-E mounting system.

In this scenario, exhaust fans facing the side vents/mesh may also offer some help in dumping the waste heat from graphic cards. Bottom intake case fan(s) may be more effective in bringing fresh air for the OTES cooling structure than front intake case fan(s).

The inverted vertical mounting system can not only make the heat flow of those current open-air Founders Edition coolers harmless, it can also work with the leaked 4-slot open-air Founders Edition cooler which could be the option for a 4090Ti/Titan ADA, or a high-end Blackwell SKU.

Pic: the leaked 4-slot 4090Ti/Titan ADA cooler (Original link: https://cdn.videocardz.com/1/2023/07/TITAN-ADA-RTX-4090TI-COOLER-1.jpg; Credit:
harukze5719/Goofish)

TITAN-ADA-RTX-4090TI-COOLER-1.jpg


However, the inverted vertical mounting system won’t be a good fit for pure open air coolers, like those on most AIC/AIB cards these days, because the heat flow from one/two of the fans of pure open air coolers will be blocked to some extent by the graphics cards’ PCB.

In these scenarios, the way to make an OTES is to invert the fans of pure open-air coolers. However, this would require a fan shroud that allows the end user to change the direction of fans, like those ones on ASUS x Noctua solutions, or the newly shown Cooler Master Project VGA cooler shroud, or those customized offerings from individuals, or deshroud mods. Also, we have to check if the original cooler’s design allows heat from VRAM and VRM to be effectively transferred to the heatsink, so that changing fan directions won’t lead to the overheating of VRAM and VRM.

Pic: Cooler Master Project VGA Cooler (Original link: https://media.overclock3d.net/2024/01/IMG-20240110-WA0129.jpg)

CM_Project VGA Cooler.jpg


On top of that, an open-air cooler with inverted fans would also require cooperative cases. A case with inverted motherboard position can be one option. Conventional vertical mounting system with vents/mesh on side panel can be another. Case companies can develop structures enabling the switch between conventional/inverted vertical graphics card mounting system.

To sum up, with compatible PC cases, the inverted vertical mouting system for semi-open air coolers and the inverted fan option for pure open air coolers can be two future options of OTES. They can offer a cooling performance/noise ratio similar to that of an open air cooler, while retaining the least heat interference of a conventional OTES cooler at the same time. So, in my opinion, they represent two more practicable and probably more effective ways for us to continue benefiting from the OTES philosophy.

In memory of

Abit GeForce 4 Ti4200 OTES, the first graphics card bundled with an OTES cooler (Original link: https://vccollection.ru/wp-content/uploads/2019/04/ti4200_otes-perspective.jpg)

Abit_Ti4200_OTES.jpg


Arctic Cooling VGA Silencer, the first OTES cooler available individually at retail (Original link: https://vccollection.ru/wp-content/uploads/2017/12/9700pro_sapphire-perspective.jpg)

Arctic Cooling_VGA Silencer.jpg
 
I have a blower style 2080ti right now. Gets loud when at full power, but blows to the outside and takes up just 2 PCIe slots.
 
I have a blower style 2080ti right now. Gets loud when at full power, but blows to the outside and takes up just 2 PCIe slots.
Most blower style coolers confine their size to 2-slot, which is the source of their significantly lower cooling performance/noise ratio under high load.
 
One way to make an OTES with conventional horizontal mounting structure is to employ a right-angled cooler. By twisting the heat pipes, a right-angled cooler can align its radiator parallel to the side panel/mesh of a PC case, allowing the airflow passing through the radiator to be directly expelled out of the PC case.

We don’t need to worry if the cold end of some of the cooler’s heat pipes faces the ground. Current heat pipe technology is competent enough to prevent gravity from significantly interfering with the condensation process of heat pipe’s working fluid.

Compared to vertical mounting, one notable advantage of using a right-angled cooler is that it won’t entirely block PCI-E slots, although it may still limit the height of PCI-E devices.

Pic: Spitfire from the previous Taiwan Thermalright as one historical right-angled graphics card cooler (Original link: https://st.overclockers.ru/images/lab/2010/06/25/650_thermalright_spitfire_passive_big.jpg)

Thermalright_Spitfire.jpg


Here comes the summary:

(1) Inverted vertical mounting system: for semi-open air cooler; side ventilation/mesh required.

(2) Inverted fan option: for pure open air cooler; compatible ventilation/mesh required.

(3) Right-angled cooler: for horizontal mounting structure; side ventilation/mesh required.

(4) Conventional OTES cooler with closed wind tunnel: for limited space; no side ventilation/mesh required.
 
Update:

1. Inverted vertical mounting system

Lianli 216 provides support to inverted vertical mounting. However, the case still lacks a side ventilation option to make its inverted vertical mounting structure a part of an OTES. That said, 216's optional inverted vertical mounting structure is very close to the idea's complete and functional form.

Pic taken from video: 鬼才装机 联力 L216 还能这么装?霓彩线三代 X AL120V2 新品速览_哔哩哔哩_bilibili; The video was inspired by: 三鸟无工SanTori/Bilibili:《关于我售后获得新瑷珈后用她与联力216用一种很新的方式组装起来这档事》_哔哩哔哩_bilibili

Inverted Vertical Mounting_Lianli 216.jpg


There is also some convenience involved in inverted vertical mounting:
(1) It doesn't need to change the direction of the PCI-E cable. Would only need to adjust the length of the cable.
(2) The graphics card's auxiliary power cable can be automatically hidden in this configuration.

2. Inverted Fan Option

The pic below shows an OTES solution achieved by a Deshrouded ASUS x Noctua RTX 4080 and a Dan C4 SFX. We can see how easily OTES can be achieved through inverted fans when graphics card and its case support the solution.

Pic taken from video: 下次还是装水冷吧... 没有不可能!【DanCase C4 SFX】_哔哩哔哩_bilibili

ASUS x Nocuta_Deshroud_2.jpg
 
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OTES.... you got me drooling, my first true GPU was a 4200-8X non-OTES from ABIT, I hated that I got that cheap version, yet I modified a NV silencer to fit in that card.
 
OTES.... you got me drooling, my first true GPU was a 4200-8X non-OTES from ABIT, I hated that I got that cheap version, yet I modified a NV silencer to fit in that card.
Em ... you could laugh at me because at the time of GeForce 4 series I was not mature enough to appreciate the idea of OTES ...

My first pure OTES cooler came much later. It was the Thermaltake TMG ND-1 ...

Borrowed the pic from: http://www.controsensi.it/Mods/ND1/images/HD3850_and_ND1.JPG.

HD3850_and_ND1.jpg
 
Funny that this thread should show up right now, as I just saw this pic somewhere....really made me laugh :D
 

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Funny that this thread should show up right now, as I just saw this pic somewhere....really made me laugh :D
Em, at least this is a cooling system with a closed wind tunnel that also has the potential to be compatible with the OTES idea ...
 
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I have that motherboard here, but ABIT made a better OTES using that same philosophy in that area. This time they sacrificed even more i/o interface to accommodate a large copper heatsink. It only appeared on two 939 motherboards, but I have one of them here too. These motherboards have a grill air vent where a lot of i/o interface was removed for proper hot air exhaust.
 
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