Sorry I'm late... I missed this one.
The HXi is not really "fully" digital. It DOES use the same digital MOSFET driver from TI on both the primary and secondary side (the TI UCC27324-Q1), so at the point it is safe to say "fully digital", but the supervision is done with a Weltrend analog supervisor IC. And since you need that supervisor to make sure the user isn't doing stupid shit like trying to get 2000W out of a 1200W PSU or using Seasonic cables on a Corsair PSU causing short circuits, this is a critical component and therefore, IMO, if it's not also digital than the platform really isn't "fully digital". This is as opposed to using an MCU for supervision instead, like the AXi does. Of course, on any PSU that has a communication with software, an MCU is used to deliver information to the PC for iCUE or HWInfo to digest, but that's a given.
the fact that Corsair hasn't updated the AX1600i in basically a decade should tell you the demand for truly full digital. I'm not sure Flex has any desire to update it. I know Delta built a solid fuly digital unit but not as good as Flex and I believe Seasonic (or Super Flower) recently released one but it basically gets back to your initial post of cost not necessarily going into real world performance for most people.
The only platform that comes close is Delta's and it falls a bit behind. The Seasonic and Superflower efforts aren't even in the same ball park. The Wentai Aiden that's used for the new Asus is pretty good, but they still have issues with managing the switching on the primary side and I've managed to blow up a few. But that's in a lab scenario, so I don't really expect to see the same in the field or Asus wouldn't have stuck with Wentai for so long.
The biggest issue with making an AX1600i that's ATX 3.x compliant is the power excursion support. It would have to support 3200W for 100 microseconds. I know it sounds like not much time, but it's a lot of power. We (Corsair) have worked on updating it, but to maintain the same level of efficiency (adding caps to buffer the power excursion adds efficiency) is stupid expensive, and considering hardly anybody actually NEEDS that much power, trying to hit 3200W is just a flex. If you're doing something like running a 4 GPU AI server, for example, you'll need that much power, but you won't see the power excursions like you do when gaming/benchmarking.
Not many PSUs that claim to be ATX 3.x actually pass the power excursion test. They'll often put "ATX 3.x" on the box simply because it has the cables. For an accurate list of what's really ATX 3.x, check Intel's site. Filter by ATX 3.0 and ATX 3.1 and select "600W" for the 12VHPWR connector (if they provide lower wattage cables, that means they have to meet a lower power excursion requirement). In the 1600W realm, that leaves you with only the Seasonic, Asus (Wentai), ADATA (Delta) and an Enhance/Abee that you can only buy in China and Japan.