A Look Inside
Before reading this page we strongly suggest to take a look at
this article, which will help you understand the internal components of a PSU much better.
The OEM of this unit is
Highpower/Sirtec and this platform, with some component changes to achieve higher efficiency, was also used in the older OCZ Z series 850W PSU so it's not so new. Since one of the heatsinks blocked the view we removed it.
As usual the transient filtering stage starts at the AC receptacle. There we find one X and two Y caps. It continues on the main PCB with two coils, two Y and one X caps and an MOV. All in all we have a complete transient filtering stage so let's move on.
The bridge rectifiers are two
GBJ 1506, which are not attached to a heatsink. In the APFC two
SPW21Ν50C3 mosfets are used along with two boost diodes. On the PCB there is place for an addition APFC mosfet. The reservoir/smoothing capacitors are two, parallel installed, Rubycons (330 μF, 400 V, 105°C). As main switches we find two SPW21N50C3 again on a double switch forward topology.
The inrush current protection thermistor is located right next to one of the two primary switches. Although there is place on the main PCB for the bypass electromagnetic relay it's left empty. That's a shame because this would benefit efficiency and the thermistor would be in the right temperature/resistance even while the PSU was operating.
The PFC/PWM controller is the famous
CM6800, which resides on a vertical daughter-board near the primary heatsink. Housekeeping jobs are done by a
PS224 IC, which supports two +12V OCP channels, matching this way the +12V virtual rails of the PSU. Since this IC does not support OTP it's highly possible the PSU uses an external circuit to implement this protection.
In the secondary side synchronous design is used so instead of SBRs (Schottky Barrier Rectifiers) mosfets are used. The +12V are generated by four mosfets. The minor rails are generated from +12V through two DC-DC voltage regulation modules. Each VRM carries four
IPD060N03L mosfets and an
APW7073 PWM controller. Finally, all capacitors in the secondary side are provided by Nippon Chemi-Con.
Although the PSU has two +12V rails on the solder side of the main PCB we find four shunt resistors and there is place for another two. So this platform is able to support up to six +12V rails.
The modular PCB does not have any capacitors installed for current ripple filtering. Too bad because as you will see later they would be handy. Also soldering quality here is mediocre.
Soldering quality on the main PCB is quite good. Most of the joints have good appearance, proper wetting and the right amount of solder.
The cooling fan is provided of course by Scythe (135mm Kama Flex with S-FDB bearing) and its model number is SA1325FDB12PM (1,300 rpm max, 6.7 - 20.9 dBA noise level, 120,000 Hours MTBF).