Cougar Polar 1200 W Review - Great Performance! 11

Cougar Polar 1200 W Review - Great Performance!

Voltage Regulation Stability & Ripple »

Component Analysis

Before reading this page, we strongly suggest looking at this article, which will help you better understand the insides of a PSU.

Cougar Polar 1200 Parts Description
General Data
Manufacturer (OEM)Xin Hui Yuan Tech (XHY)
PCB TypeDouble-sided
Primary Side
Transient Filter4x Y caps, 2x X caps, 2x CM chokes, 1x MOV
Bridge Rectifier(s)2x MCC GBU15KL (800 V, 15 A @ 100°C)
Inrush Current ProtectionNTC thermistor (MF72-5D15) (5 ohm) & relay
APFC MOSFETs2x 65R078W
APFC Boost Diode1x G3S06510A
Bulk Cap(s)2x Nippon Chemi-Con (450 V, 560 uF each or 1120 uF combined, 2,000 h @ 105°C, KMW)
Main Switchers4x NCE Power NCE65TF130 (650 V, 18 A @ 100°C, Rds (on): 0.13 ohm)
APFC ControllerChampion CM6500UNX
Switching ControllerChampion CM6901T6X
TopologyPrimary Side: APFC, full-Bridge & LLC converter
Secondary Side: synchronous rectification & DC-DC converters
Secondary Side
+12 V MOSFETs8x Infineon BSC010N04LS (40 V, 178 A @ 100°C, Rds (on): 1 mOhm)
+5 V & +3.3 VDC-DC Converters:
6x Excelliance MOS EMB04N03H (30 V, 45 A @ 100°C, Rds (on): 4 mOhm)
PWM Controller(s):
uPI-Semi uP3861P
Filtering CapacitorsElectrolytic:
4x Nippon Chemi-Con (105°C, W)
14x Nippon Chemi-Con (4–10,000 h @ 105°C, KY)

Polymer:
9x FPCAP
4x Elite
8x no information available
Supervisor ICIN1S4241-SDG
Fan ModelDWPH EFF-14E12H (140 mm, 12 V, 0.30 A, hydraulic bearing fan)
5VSB Circuit
Rectifier(s)60R10S SBR
Standby PWM ControllerExcelliance MOS Corp EM8569C


The platform looks nice. The heatsink leaning on the bridge rectifiers is not Cougar's fault. I did it to identify the bridge rectifier model numbers and forgot to straighten it out before I took the photos. Build quality is high, and the large PCB helps with airflow. The OEM used a full-bridge topology and an LLC resonant converter on the primary side. We meet a synchronous rectification scheme for +12 V and a pair of DC-DC converters for the minor rails on the secondary side.


The transient filter has all necessary components, including an MOV.


The NTC thermistor protects against large inrush currents and is supported by a bypass relay.


The two bridge rectifiers can handle up to 30 A combined.


The APFC converter uses two 65R078W FETs and a single G3S06510A boost diode. The bulk caps are by Chemi-Con, and their combined capacity is 1120 uF.


The APFC controller is a Champion CM6500UNX.


The four NCE Power primary switching FETs are installed in a full-bridge topology.


The resonant controller is a Champion CM6901T6X.


The main transformer is next to the parts for the LLC resonant controller.


Eight Infineon FETs regulate the +12 V rail. They are installed on the solder side of the PCB.


The electrolytic caps on the secondary side are by Nippon Chemi-Con, and most of them belong to the high-end KY line. Many polymer caps are also used for ripple-filtering purposes.


Two DC-DC converters generate the minor rails.


The standby PWM controller is an EM8569C IC, and one of the 5VSB rectifiers is a 60R10S SBR.


The supervisor controller is an IN1S4241-SDG.


Several polymer and electrolytic caps installed on the main PCB reduce ripple further.


Soldering quality is good!


We usually find a Hong Hua fan on mid and high-end units, but the OEM chose DWPH. According to specifications, the fan uses a hydraulic dynamic bearing, so I expect it to be good.
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