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Intel Foundry Unveils Technology Advancements at IEDM 2024

Today at the IEEE International Electron Devices Meeting (IEDM) 2024, Intel Foundry unveiled new breakthroughs to help drive the semiconductor industry forward into the next decade and beyond. Intel Foundry showcased new material advancements that help improve interconnections within a chip, resulting in up to 25% capacitance by using subtractive ruthenium. Intel Foundry also was first to report a 100x throughput improvement using a heterogeneous integration solution for advanced packaging to enable ultra-fast chip-to-chip assembly. And to further drive gate-all-around (GAA) scaling, Intel Foundry demonstrated work with silicon RibbonFET CMOS and with gate oxide module for scaled 2D FETs for improved device performance.

"Intel Foundry continues to help define and shape the roadmap for the semiconductor industry. Our latest breakthroughs underscore the company's commitment to delivering cutting-edge technology developed in the U.S., positioning us well to help balance the global supply chain and restore domestic manufacturing and technology leadership with the support of the U.S. CHIPS Act," says Sanjay Natarajan, Intel senior vice president and general manager of Intel Foundry Technology Research.

NVIDIA CEO Jensen Huang Asks SK hynix to Speed Up HBM4 Delivery by Six Months

SK hynix announced the first 48 GB 16-high HBM3E in the industry at the SK AI Summit in Seoul today. During the event, news came out about newer plans to develop their next-gen memory tech. Reuters and ZDNet Korea reported that NVIDIA CEO Jensen Huang asked SK hynix to speed up their HBM4 delivery by six months. SK Group Chairman Chey Tae-won shared this info at the Summit. The company had earlier said they would give HBM4 chips to customers in the second half of 2025.

When ZDNet asked about this sped-up plan, SK hynix President Kwak Noh-Jung gave a careful answer saying "We will give it a try." A company spokesperson told Reuters that this new schedule would be quicker than first planned, but they didn't share more details. In a video interview shown at the Summit, NVIDIA's Jensen Huang pointed out the strong team-up between the companies. He said working with SK hynix has helped NVIDIA go beyond Moore's Law performance gains. He stressed that NVIDIA will keep needing SK hynix's HBM tech for future products. SK hynix plans to supply the latest 12-layer HBM3E to an undisclosed customer this year, and will start sampling of the 16-layer HBM3E early next year.

Apple and Samsung in the Fray to Acquire Intel: Rumor

Apple and Samsung are reportedly in the fray to acquire Intel, according a spectacular rumor cited by Moore's Law is Dead. This would put the list of companies looking to acquire Intel at 3—Apple, Samsung, and Qualcomm. All three are Arm licensees, with unique characteristics. Apple currently has an Arm-based SoC hardware division that makes custom chips for all its devices, including Macs. Samsung would go on to be an overseas parent company for an American heritage company like Intel, but something like this is not unheard of when you consider examples such as Boston Dynamics being acquired by Hyundai Motors, or Westinghouse Nuclear's acquisition by Japan's Toshiba, before changing hands to Canadian Bookfield Partners. Then there's Qualcomm—the American company is having a bit of a falling out with Arm, and the prospect of owning the x86 IP should be tempting.

Intel retains large amounts of market-share in both the PC processor and server processor markets, however, the company's stock price has been on a downward trend for several quarters now, causing its valuation to drop to levels where any of the other big tech companies can afford to buy it out. The company spent close to $10 billion on a GPU architecture project spanning not just a contemporary graphics architecture to power the integrated graphics solutions of its PC processors, but also discrete gaming GPUs; and most importantly, an AI GPU architecture under the "Ponte Vecchio" project. Intel's Xe-HP AI GPU missed its performance targets or was too late to the market, leaving Intel with a gaping hole that it could only fill with a slew of cost-cutting measures. It doesn't help that Intel Foundry is losing its edge, and none of the logic tiles of Core Ultra "Arrow Lake" processor is made on an Intel foundry node.

Next-Gen GPUs: Pricing and Raster 3D Performance Matter Most to TPU Readers

Our latest front-page poll sheds light on what people want from the next generation of gaming GPUs. We asked our readers what mattered most to them, with answers including raster performance, ray tracing performance, energy efficiency, upscaling or frame-gen technologies, the size of video memory, and lastly, pricing. Our poll ran from September 19, and gathered close to 24,000 votes as of this writing. Pricing remains the king of our polls, with the option gathering 36.1% of the vote, or 8,620 votes. Our readers expect pricing of next-generation GPUs to remain flat, variant-for-variant, and not continue on the absurdly upward trend it has had for the past few generations, with the high-end being pushed beyond the $1,000-mark, and $500 barely bringing in a 1440p-class GPU, while 4K-capable game consoles exist.

Both AMD and NVIDIA know that Moore's Law is cooked, and that generational leaps in performance and transistor counts are only possible with increase in pricing for the latest foundry nodes. AMD even tried experimenting with disaggregated (chiplet-based) GPUs with its latest RDNA 3 generation, before calling it quits on the enthusiast-segment, so it could focus on the sub-$1000 performance segment. The second most popular response was Raster 3D performance (classic 3D rendering performance), which scored 27% or 6,453 votes.

NVIDIA RTX 5090 "Blackwell" Could Feature Two 16-pin Power Connectors

NVIDIA CEO Jensen Huang never misses an opportunity to remind us that Moore's Law is cooked, and that future generations of logic hardware will only get larger and hotter, or hungrier for power. NVIDIA's next generation "Blackwell" graphics architecture promises to bring certain architecture-level performance/Watt improvements, coupled with the node-level performance/Watt improvements from the switch to the TSMC 4NP (4 nm-class) node. Even so, the GeForce RTX 5090, or the part that succeeds the current RTX 4090, will be a power hungry GPU, with rumors suggesting the need for two 16-pin power inputs.

TweakTown reports that the RTX 5090 could come with two 16-pin power connectors, which should give the card the theoretical ability to pull 1200 W (continuous). This doesn't mean that the GPU's total graphics power (TGP) is 1200 W, but a number close to or greater than 600 W, which calls for two of these connectors. Even if the TGP is exactly 600 W, NVIDIA would want to deploy two inputs, to spread the load among two connectors, and improve physical resilience of the connector. It's likely that both connectors will have 600 W input capability, so end-users don't mix up connectors should one of them be 600 W and the other keyed to 150 W or 300 W.

Intel 20A Node Cancelled for Foundry Customers, "Arrow Lake" Mainly Manufactured Externally

Intel has announced the cancellation of its 20A node for Foundry customers, as well as shifting majority of Arrow Lake production to external foundries. The tech giant will instead focus its resources on the more advanced 18A node while relying on external partners for Arrow Lake production, likely tapping TSMC or Samsung for their 2 nm nodes. The decision follows Intel's successful release of the 18A Process Design Kit (PDK) 1.0 in July, which garnered positive feedback from the ecosystem, according to the company. Intel reports that the 18A node is already operational, booting operating systems and yielding well, keeping the company on track for a 2025 launch. This early success has enabled Intel to reallocate engineering resources from 20A to 18A sooner than anticipated. As a result, the "Arrow Lake processor family will be built primarily using external partners and packaged by Intel Foundry".

The 20A node, while now cancelled for Arrow Lake, has played a crucial role in Intel's journey towards 18A. It served as a testbed for new techniques, materials, and transistor architectures essential for advancing Moore's Law. The 20A node successfully integrated both RibbonFET gate-all-around transistor architecture and PowerVia backside power delivery for the first time, providing valuable insights that directly informed the development of 18A. Intel's decision to focus on 18A is also driven by economic factors. With the current 18A defect density already at D0 <0.40, the company sees an opportunity to optimize its engineering investments by transitioning now. However, challenges remain, as evidenced by recent reports of Broadcom's disappointment in the 18A node. Despite these hurdles, Intel remains optimistic about the future of its foundry services and the potential of its advanced manufacturing processes. The coming months will be crucial as the company works to demonstrate the capabilities of its 18A node and secure more partners for its foundry business.

Intel Opens Fab 9 Foundry in New Mexico

Today, Intel celebrated the opening of Fab 9, its cutting-edge factory in Rio Rancho, New Mexico. The milestone is part of Intel's previously announced $3.5 billion investment to equip its New Mexico operations for the manufacturing of advanced semiconductor packaging technologies, including Intel's breakthrough 3D packaging technology, Foveros, which offers flexible options for combining multiple chips that are optimized for power, performance and cost.

"Today, we celebrate the opening of Intel's first high-volume semiconductor operations and the only U.S. factory producing the world's most advanced packaging solutions at scale. This cutting-edge technology sets Intel apart and gives our customers real advantages in performance, form factor and flexibility in design applications, all within a resilient supply chain. Congratulations to the New Mexico team, the entire Intel family, our suppliers, and contractor partners who collaborate and relentlessly push the boundaries of packaging innovation," said Keyvan Esfarjani, Intel executive vice president and chief global operations officer.

NVIDIA Chief Scientist Reaffirms Huang's Law

In a talk, now available online, NVIDIA Chief Scientist Bill Dally describes a tectonic shift in how computer performance gets delivered in a post-Moore's law era. Each new processor requires ingenuity and effort inventing and validating fresh ingredients, he said in a recent keynote address at Hot Chips, an annual gathering of chip and systems engineers. That's radically different from a generation ago, when engineers essentially relied on the physics of ever smaller, faster chips.

The team of more than 300 that Dally leads at NVIDIA Research helped deliver a whopping 1,000x improvement in single GPU performance on AI inference over the past decade (see chart below). It's an astounding increase that IEEE Spectrum was the first to dub "Huang's Law" after NVIDIA founder and CEO Jensen Huang. The label was later popularized by a column in the Wall Street Journal.

AMD Zen 5 Microarchitecture Referenced in Leaked Slides

A couple of slides from AMD's internal presentation were leaked to the web by Moore's Law is Dead, referencing what's allegedly the next-generation "Zen 5" microarchitecture. Internally, the performance variant of the "Zen 5" core is referred to as "Nirvana," and the CCD chiplet (CPU core die) based on "Nirvana" cores, is codenamed "Eldora." These CCDs will make up either the company's Ryzen "Granite Ridge" desktop processors, or EPYC "Turin" server processors. The cores themselves could also be part of the company's next-generation mobile processors, as part of heterogenous CCXs (CPU core complex), next to "Zen 5c" low-power cores.

In broad strokes, AMD describes "Zen 5" as introducing a 10% to 15% IPC increase over the current "Zen 4." The core will feature a larger 48 KB L1D cache, compared to the current 32 KB. As for the core itself, it features an 8-wide dispatch from the micro-op queue, compared to the 6-wide dispatch of "Zen 4." The integer execution stage gets 6 ALUs, compared to the current 4. The floating point unit gets FP-512 capabilities. Perhaps the biggest announcement is that AMD has increased the maximum cores per CCX from 8 to 16. At this point we don't know if it means that "Eldora" CCD will have 16 cores, or whether it means that the cloud-specific CCD with 16 "Zen 5c" cores will have 16 cores within a single CCX, rather than spread across two CCXs with smaller L3 caches. AMD is leveraging the TSMC 4 nm EUV node for "Eldora," the mobile processor based on "Zen 5" could be based on the more advanced TSMC 3 nm EUV node.

Intel Unveils Industry-Leading Glass Substrates to Meet Demand for More Powerful Compute

What's New: Intel today announced one of the industry's first glass substrates for next-generation advanced packaging, planned for the latter part of this decade. This breakthrough achievement will enable the continued scaling of transistors in a package and advance Moore's Law to deliver data-centric applications.

"After a decade of research, Intel has achieved industry-leading glass substrates for advanced packaging. We look forward to delivering these cutting-edge technologies that will benefit our key players and foundry customers for decades to come."
-Babak Sabi, Intel senior vice president and general manager of Assembly and Test Development

Intel to Develop Innovative Data Center Cooling Tech - Sponsored by US Energy Department

The U.S. Department of Energy (DOE) has announced its selection of Intel as one of 15 organizations tasked with developing high-performance, energy-efficient cooling solutions for future data centers. The award, announced in May, is part of the COOLERCHIPS program - Cooling Operations Optimized for Leaps in Energy, Reliability, and Carbon Hyperefficiency for Information Processing Systems - supported by DOE's Advanced Research Projects Agency-Energy (ARPA-E). Intel's project, anticipated to be a three-year agreement with $1.71 million in funding, will enable the continuation of Moore's Law by allowing Intel to add more cores and transistors to its highest performance processors, while managing the heat on future devices.

Tejas Shah, principal engineer and lead thermal architect for Intel's Super Compute Platforms Group said: "Immersion cooling is used for its simplicity, sustainability and ease of upgrades. This proposal will enable two-phase immersion cooling to align with the exponential increase in power expected by processors over the next decade."

AMD's Dr. Lisa Su Thinks That Moore's Law is Still Relevant - Innovation Will Keep Legacy Going

Barron's Magazine has been on a technology industry kick this week and published their interview with AMD CEO Dr. Lisa Su on May 3. The interviewer asks Su about her views on Moore's Law and it becomes apparent that she remains a believer of Gordon Moore's (more than half-century old) prediction - Moore, an Intel co-founder passed away in late March. Su explains that her company's engineers will need to innovate in order to carry on with that legacy: "I would certainly say I don't think Moore's Law is dead. I think Moore's Law has slowed down. We have to do different things to continue to get that performance and that energy efficiency. We've done chiplets - that's been one big step. We've now done 3-D packaging. We think there are a number of other innovations, as well." Expertise in other areas is also key in hitting technological goals: "Software and algorithms are also quite important. I think you need all of these pieces for us to continue this performance trajectory that we've all been on."

When asked about the challenges involved in advancing CPU designs within limitations, Su responds with: "Yes. The transistor costs and the amount of improvement you're getting from density and overall energy reduction is less from each generation. But we're still moving (forward) generation to generation. We're doing plenty of work in 3 nanometer today, and we're looking beyond that to 2 nm as well. But we'll continue to use chiplets and these type of constructions to try to get around some of the Moore's Law challenges." AMD and Intel continue to hold firm with Moore's Law, even though slightly younger upstarts disagree (see NVIDIA). Dr. Lisa Su's latest thoughts stay consistent with her colleague's past statements - AMD CTO Mark Papermaster reckoned that the theory is pertinent for another six to eight years, although it could be a costly endeavor for AMD - the company believes that it cannot double transistor density every 18 to 24 months without incurring extra expenses.
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