Corsair HXi Series 1500 W Review 39

Corsair HXi Series 1500 W Review

Voltage Regulation Stability & Ripple »

Component Analysis

Before reading this page, we strongly suggest looking at this article, which will help you better understand the insides of a PSU.

Corsair HX1500i Parts Description
General Data
Manufacturer (OEM)CWT
PCB TypeDouble-Sided
Primary Side
Transient Filter6x Y caps, 3x X caps, 2x CM chokes, 1x MOV, 1x MPS HF81 (Discharge IC)
Bridge Rectifier(s)2x VISHAY LVB2560 (600 V, 25 A @ 105 °C)
Inrush Current Protection2x NTC Thermistor (SCK-075) & Relay
APFC MOSFETs2x Infineon IPW60R099P6 (600 V, 24 A @ 100 °C, Rds (on): 0.099 Ohm)
APFC Boost Diode2x CREE C3D10060A (600 V, 10 A @ 153 °C)
Bulk Cap(s)2x Nippon Chemi-Con (450 V, 680 uF each or 1,360 uF combined, 2,000 h @ 105 °C, KMZ) &
1x Nippon Chemi-Con (420 V, 470 uF, 2,000 h @ 105 °C, KMZ
Main Switchers4x Vishay SiHA105N60EF (600 V, 8 A @ 100 °C, Rds (on): 0.102 Ohm)
Digital Controllers2x Texas Instruments UCD3138A
MCUMicrochip PIC32MM0064GPM036
TopologyPrimary side: Semi-Digital, Interleaved PFC, Full-Bridge & LLC converter
Secondary side: Synchronous Rectification & DC-DC converters
Secondary Side
+12 V MOSFETs12x Vishay SiR626DP (60 V, 100 A @ 70 °C, Rds (on): 1.7 mOhm)
+5 V & +3.3 V
DC-DC Converters
FETs: 8x
PWM Controller(s): 1x
Filtering CapacitorsElectrolytic:
7x Nippon Chemi-Con (4 - 10,000 h @ 105 °C, KY),
2x Nippon Chemi-Con (105°C, W),
3x Rubycon (4 - 10,000 h @ 105 °C, YXF),
1x Rubycon (4 - 10,000 h @ 105 °C, YXJ)

Polymer:
28x FPCAP,
19x United Chemi-Con
Supervisor ICWeltrend WT7502R (OVP, UVP, SCP, PG)
Fan ControllerMicrochip PIC32MM0064GPM036
Fan ModelCorsair NR140P (140 mm, 12 V, 0.22 A, Fluid Dynamic Bearing Fan)
5VSB Circuit
Rectifier(s)1x IPS ISD04N65A FET & 1x D10S45L SBR (45 V, 10 A)
Standby PWM ControllerOn Bright OB5282CP


Corsair used a CST platform as the base for its modifications. The design is modern, since digital controllers handle most circuits, and the build quality is top notch. Vishay and Infineon provide the FETs, while the capacitors are by Chemi-Con, Rubycon, and FPCAP. You cannot ask for more in a desktop PSU. On the primary side, an interleaved PFC is used for higher efficiency, and the full bridge topology is supported by an LLC resonant converter. On the secondary side, we find synchronous rectification and DC-DC converters for the generation of the minor rails.


The transient filter has all the necessary parts to suppress EMI emissions.


The discharge IC isolates the bleeding resistors from the X caps, providing a small efficiency boost.


There is an MOV for protection against power surges. An NTC thermistor handles inrush currents. A bypass relay supports the latter.


The pair of bridge rectifiers can handle up to 50 Amperes.


The interleaved APFC converters use two Infineon FETs and a pair of CREE boost diodes. The bulk caps are by Chemi-Con and have above 400 V voltage ratings.


The primary switching FETs are installed into a full-bridge topology, ideal for high power output.


All digital controllers and the unit's MCU are installed on a large daughter board.


Because of space restrictions, CWT used two smaller parallel transformers instead of a single, huge one.


12 Vishay FETs regulate the +12 V rail. They are installed on a board adjacent to the main transformers.


The VRMs handling the minor rails are among the few circuits in this PSU that use analog controllers.


The filtering caps are of high quality, both electrolytic and polymer ones.


The standby PWM controller is an On Bright OB5282CP IC.


Sockets fully occupy the modular PCB.


Soldering quality is good.


Some close-up photos of the main PCB.


The cooling fan uses a fluid dynamic bearing. This Corsair fan has proved its reliability through the years. It looks weird, though, that the lower grade in Corsair's portfolio of products, the RMx line, uses ML fans, which are considered of higher quality than FDB fans. Most likely, the latter provide lower noise output and are not so hard to make; hence their production cost is lower.
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