Thursday, December 17th 2020

Intel's Manufacturing Outlook for the Future Doesn't Inspire Confidence in Successful Competition, According to Susquehanna Call

Susquehanna is a global trading firm which has various interests in silicon manufacturing - and part of that interest is naturally materialized in Intel. In a recent group call from the firm, some details on Intel's manufacturing and product design woes came to light, which point towards even more execution slips than we've already seen. During the call, a number of points were broached, including dismal yields for Intel's 10 nm manufacturing process as of its introduction in late 2018 (which is why it never saw mainstream adoption from the company). News that Intel is looking for a new CEO also don't instill confidence on current CEO Bob Swan's capacity to steer the Intel behemoth.

Improved yields on 10 nm are being reported due to deployment of Intel's SuperFin technology, which improved yields to upwards of 50%, but still keeps them under the ones achieved in Intel's 14 nm process; an eye-opening tidbit in that Cannon Lake on 10 nm originally saw yields of only 25% usable chips per wafer; and that backporting Rocket Lake meant Intel had to deal with unfathomably large chips and high power consumption characteristics. And to add insult to injury, there is still not a definite timetable for 7 nm deployment, with delays being expected to be worse than the previously reported 6-12 months. This all paints a somewhat grim picture for Intel's capacity to compete with TSMC-powered AMD in many of its most important markets; the blue giant won't topple, of course, but it's expected that five years from now, we'll be looking at a very different outlook in the market between AMD and Intel. You can check the talked-about points in the call via the transcript after the break. You should still take the transcript with a grain of salt.
  • 10 nm in "full production" and "shipping for revenue" since late 2018. Charlie still doesn't think it's viable. Much more real than it once was though, but not good enough.
  • Superfin is unquestionably far better than base 10 nm. Better in just about every way. Yields are better, but still on the low side.
  • CNL had a yield of <25% even with iGPU disabled (seems a bit high to me but huh).
  • 10 nm SF yields are far better but not as good as 14 (no surprises there). Past 50%.
  • Not enough 10 nm capacity to handle the entire product stack yet. Charlie doesn't like Rocket Lake, considers the backport "painfully stupid". Will be huge and a power hog.
  • 14 nm shortage caused by the fact that Intel had to bloat up die sizes.
  • OEMs told they were to get a "small fraction" of orders of TGL. Improvements to yield won't fully help because no. of wafer starts is still low.
  • He doesn't think 10 nm will ever exceed 14 nm capacity-wise.
  • Ice Lake delayed again due to a bug, but this is a good thing. Looking like it'll come mid-late Q2 to early Q3 (although Charlie originally said March + 1.5-2 month delay?).
  • Performance looks pretty poor. Akin to CL-SP actually - performance per socket remains the same but power rises. Core count for shipping parts dropped from 38 -> 36.
  • Ice Lake is disappointing. Sapphire Rapids is way better. Comes in Q2 22.
  • SPR was originally supposed to launch in Q2 21 to ship for Aurora but... yeah. Even then it was basically going to be a broken, alpha product which would be refined over multiple tapeouts.
  • Once SPR fully rolls out and is fully sorted out it'll actually be pretty solid.
  • The problem with SPR is timeline. ICL-SP was supposed to compete with Rome (and it would still lose even with the on-paper and significantly better specs than reality). Milan is going to likely beat SPR... over a year earlier and before ICL-SP rolls out. By the time SPR releases, Genoa will be here or right around the corner. Genoa was supposed to compete with GNR which is late 2023 now.
  • If both companies iterate perfectly on their roadmaps as planned (much easier on AMD's side right now), Intel can not catch up to AMD until late 2024 or early 2025.
  • AMD's biggest problem? Unsurprisingly - capacity.
  • 7nm is significantly more delayed than the 6-12 months first claimed. PVC is in-hands basically now and it was the first 7nm product. Now it's on TSMC. Sometime December this year anyway.
  • Intel may not know how much of a delay we're looking at with 7.
  • Charlie thinks there are several problems with 7, not just 1. However, Charlie hasn't heard anything absolutely solid on the specifics here.
  • Doesn't think Intel could sell fabs. Too many things problems involved. Fabs would need to be evaluated for the buyers needs etc etc.
  • Foveros is more suited to low-power chips than servers/high power.
  • Question about why ARM is more competitive in recent attempts vs previous attempts - Answer: more developed eco-system, lack of real glass-jaws compared to previous designs. Amazon is a bit more of a special case because they can design chips to exactly what they need with all the strengths and benefits that suit them best.
  • Intel are going to out-source CPUs, but what and where is still being debated internally. Decision will be made in Q1 between SS and TSMC for different products. Nothing is set in stone yet.
  • Intel are looking for a new CEO. There are multiple candidates, one has been shot down, 3 potential left. They are hoping to make the decision in Q1, probably after the Jan call. Does seem like Bob's going either way.
  • Question: Will Intel do anything else with the backported core? A: I hope not.
  • Intel won't outsource everything to TSMC because TSMC doesn't have the capacity. Intel grabbing capacity shouldn't take capacity away from AMD - TSMC should prioritise customers with long-term plans to stay with them.
  • There is a 10 nm desktop product coming (Alder Lake-S) but Charlie doubts there will be much capacity for it due to it being needed elsewhere.
Sources: Reddit, via Notebookcheck
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33 Comments on Intel's Manufacturing Outlook for the Future Doesn't Inspire Confidence in Successful Competition, According to Susquehanna Call

#26
thesmokingman
bencrutzintel bought back their own stock in 2019, spent $7.6 billion on it
intel had allocated another $10 billion this year on buybacks, basically at the cost of their NAND business.
Yeap, and they are bleeding cash these last few quarters.
Posted on Reply
#27
R0H1T
bencrutzintel bought back their own stock in 2019, spent $7.6 billion on it
intel had allocated another $10 billion this year on buybacks, basically at the cost of their NAND business.
Well how do you suppose you can pay yourself a big fat bonus & afford multiple platinum parachutes before you jump the (T)itanic :laugh:
Posted on Reply
#28
Valantar
Frank_100I don't suppose Intel would tell us if they were having problems with industrial espionage.

It seems they should under stand the physics and the engineering required to make these denser products.

It would also add clarity to articles like this if we had a definition of what a 10nm node is.

We know it's not gate size. The "size" of an electron in silicon is about 5nm so it is unclear what TSMC or Intel mean on 7nm or smaller nodes.
Are you suggesting the low yields are due to actual sabotage? I mean, I guess it's possible, but I have a hard time imagining something like that would go by unnoticed. It's not like the engineering teams involved in this are small, and they no doubt check each others' work in various ways.

As for what a 10nm node is, that is essentially entirely up to the fab owner. Node names are marketing, and it's been a long, long time since the number reflected any specific feature size. In general, what one can say is that a 10nm node is denser and has smaller features than a >10nm node from the same fab, which typically also means lower power consumption and higher performance. There are no specifics beyond this that can be gleaned from the name alone, and node names across fabs are generally not comparable - for example Intel 10nm is supposedly comparable to TSMC 7nm and Samsung 7nm in physical feature sizes.
Posted on Reply
#29
renz496
so going forward CPU market going to be suck? intel are having issues for years now and will not going to get better for another few years (even that is an IF). as a result will continue to fall behind AMD as time goes by although they probably still able to make some money because they got the capacity to sell to OEMs. AMD have the best CPU but capacity will continue to be an issue to them since there is dozens if not hundreds of other chip maker also fab their chip at TSMC. with TSMC keep things tight to ensure they reap the benefit for being the best fab in the world price will also going to reflect this. we supposed to get faster performance for more cheaper price but when i saw AMD price their 5600X at $300 i was uhh, to be honest i was expecting with Ryzen 5k we probably able to get new 8 core 16 thread CPU for under $300. not the existing model end up keeping it's price and the new model end up being more expensive because it was faster. when will brand new 8 core 16 thread CPU based on the newest architecture design will reach $150? i sure hope it happens before 2025.

well maybe if nvidia failed to get ARM for themselves intel will let themselves to be bought by nvidia so they can have JHH as their new CEO.
Posted on Reply
#30
Valantar
renz496so going forward CPU market going to be suck? intel are having issues for years now and will not going to get better for another few years (even that is an IF). as a result will continue to fall behind AMD as time goes by although they probably still able to make some money because they got the capacity to sell to OEMs. AMD have the best CPU but capacity will continue to be an issue to them since there is dozens if not hundreds of other chip maker also fab their chip at TSMC. with TSMC keep things tight to ensure they reap the benefit for being the best fab in the world price will also going to reflect this. we supposed to get faster performance for more cheaper price but when i saw AMD price their 5600X at $300 i was uhh, to be honest i was expecting with Ryzen 5k we probably able to get new 8 core 16 thread CPU for under $300. not the existing model end up keeping it's price and the new model end up being more expensive because it was faster. when will brand new 8 core 16 thread CPU based on the newest architecture design will reach $150? i sure hope it happens before 2025.

well maybe if nvidia failed to get ARM for themselves intel will let themselves to be bought by nvidia so they can have JHH as their new CEO.
We might be looking at something like 2011-2012 in reverse - one company with a process and arch advantage leading to far better efficiency, with the other company pushing clocks and throwing power efficiency out the window to compete. There will of course be differences; Intel is eminently competitive in IPC still, but on the other hand have to go with huge die sizes to keep up on 14nm. How that will evolve once Zen 4 arrives... who knows? I don't think we'll see another 14nm backport, so Rocket Lake might be peak IPC on 14nm. The question then becomes whether they'll keep pushing clocks higher or if they will have a 10nm/7nm alternative at that point.

I dont think we're going to see 8c16t below $150 in the next decade. Why would they do that? Nobody would have any reason to buy a CPU more expensive than that then, tanking average sales prices and causing major damage to the companies. Core counts have already increased enough to not be a limiting factor - in early 2017 high end MSDT was 4c8t, now its 16c32t. Going beyond that for consumers is meaningless. We might see 16c at ~$500 in a generation or two, and 8c at ~$300, but given the increasing costs of silicon production, that doesn't really seem likely.
Posted on Reply
#31
xenocide
thesmokingmanYeap, and they are bleeding cash these last few quarters.
Not really? Their Earnings Per Share figure was still 2.5x AMD's, and their revenue YoY was pretty consistent with last year--last year was $19.2b and this year was $18.33b, but that's consistent with their struggles. Hardly a huge drop indicative of them "bleeding cash". Their balance sheet claims their CoH is actually up from a year ago--not quite as high as it was throughout the beginning of the year, but not in bad shape either--they reported $18.3b in Cash/Cash Equivalents in Quarter ending 9/30/20, compared to $12b in Quarter ending 9/30/19. But really, there's no indication they're in serious trouble from a financial perspective.
Posted on Reply
#32
R0H1T
Yeah, you're not really paying attention then are you?
www.anandtech.com/print/16315/the-ampere-altra-review
Their margins are going down because of the volume discounts they're having to dole out to make sure their server chips are accepted, now this only works for so long. Then there's the issue of 10nm still not yielding enough for Intel to transition en masse to 10nm, no indication that they ever can in fact! Let's not even get into the white whale that's 7nm, as it stands right now it's another 10nm repeat ~ except much more expensive :nutkick:
Posted on Reply
#33
Vayra86
Vya DomusI'm still staggered Intel's stock hasn't fallen into the sub atomically level yet.



You do know that makes no sense, right ? Part of what makes these nodes and their multi-billion dollar investments profitable is capacity. Until you start moving hundreds of thousands or millions of units for several consecutive quarters, you are in the red.
Intel has fabs and therefore its own guaranteed production plus distribution channels. All competitors are waiting in line somewhere and high demand pressures their margins directly. So even if Intel hasnt the best chips they are still fast and more importantly not surrounded by risk and uncertainty. Its why their 14nm is so important. They can deliver in volume and a shareholder knows they will, because even shortages on smaller nodes will keep 14nm in business.

If you think of it, Intel could be having the most cost effective node right now on 14nm. Performance capped, but cheap and well refined evenfor bigger chips.
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