Thursday, October 5th 2023

Samsung and TSMC Reportedly Struggling with 3 nm Yields

According to Korean business news publication ChosunBiz, both Samsung and TSMC are struggling with their 3 nm node yields. The two companies have different approaches to their 3 nm nodes, with Samsung using GAA FET (Gate All Around), whereas TSMC is continuing with its FinFET technology. That said, TSMC has at least five known 3 nm nodes, of which two should be in production by now, assuming N3E has proved to be reliable enough to kick off. Samsung on the other hand has three known 3 nm nodes, with only one in production so far, called 3GAE.

ChosunBiz reports that neither company is getting the kind of yields that you'd expect from a node that should have been in volume production for around a year by now, with Samsung apparently being somewhat better than TSMC. At 60 and 50 percent respectively, neither Samsung nor TSMC are anywhere near decent yields. Anything below 70 percent is considered very poor and even the 60 percent claim in Samsungs case, is apparently limited to some kind of Chinese mining ASIC and doesn't include the SRAM you find in most modern processors. ChosunBiz also mentions a source familiar with Samsung's foundry business who mentions a yield closer to 50 percent for the company. The same source also mentions that Samsung needs to reach at least 70 percent yield to be able to attract major customers to its 3 nm node.
Sources: ChosunBiz, via @Tech_Reve (on X)
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81 Comments on Samsung and TSMC Reportedly Struggling with 3 nm Yields

#51
TechHalp
AnotherReaderGood God, man! That isn't my argument. I only said that older nodes are more profitable. Of course, newer nodes are necessary to keep the industry moving forward. In time, they will also become more profitable as the initial investment is paid off.
They clearly arent, intels revenue is decreasing.

It's a bad business strategy and they haven't done so poorly in a very long time.

You keep ignoring the real customers, server farms. None of those people want big node chips.

Like I said, 11% share of their declining revenue is a band aid to stop the bleeding, it isnt success by any measure.

Don't even get me started on the covid excuse, like every single chip company didnt deal with that and make record profits, which intel didnt funnel into innovating cpus, they chose to make gpus instead.
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#52
AnotherReader
TechHalpThey clearly arent, intels revenue is decreasing.

It's a bad business strategy and they haven't done so poorly in a very long time.

You keep ignoring the real customers, server farms. None of those people want big node chips.

Like I said, 11% share of their declining revenue is a band aid to stop the bleeding, it isnt success by any measure.
I think we're talking past each other. Intel isn't a good example as almost all of their revenue derives from leading edge nodes. I agree that a foundry needs to be at the leading edge to be considered successful. Despite that, there are plenty of foundries that do well while sticking to older nodes.
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#53
TechHalp
AnotherReaderI think we're talking past each other. Intel isn't a good example as almost all of their revenue derives from leading edge nodes. I agree that a foundry needs to be at the leading edge to be considered successful. Despite that, there are plenty of foundries that do well while sticking to older nodes.
What about intel is leading edge? They are worse than amd and apple. Those other foundries are producing chinese and russia knock offs.
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#54
AnotherReader
TechHalpWhat about intel is leading edge? They are worse than amd and apple. Those other foundries are producing chinese and russia knock offs.
Intel used to be the only one at the leading edge for a long time. TSMC became the leader in 2018 when they started mass production using their N7 process. I wouldn't discount Intel; TSMC seems to be having problems with N3B and if Intel 4 is better than TSMC's N5 in electrical characteristics as well, then that might be enough.
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#55
TechHalp
AnotherReaderIntel used to be the only one at the leading edge for a long time. TSMC became the leader in 2018 when they started mass production using their N7 process. I wouldn't discount Intel; TSMC seems to be having problems with N3B and if Intel 4 is better than TSMC's N5 in electrical characteristics as well, then that might be enough.
I'd have a lot more confidence personally if they either dropped or doubled down on affordable gpu's, but for now I have sold my stock to protect retirement and jumped on the nvidia/amd train. Years of poor decision making have devastated this company.

3 CEO's in the past 5 years spells it all out. I can recognize a dumpster fire when I see one, no leadership at all, peoplewith insider knowledge jumping ship... Sounds like twitter, unity, meta, twitch, you pick.
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#56
qcmadness
AnotherReaderIntel used to be the only one at the leading edge for a long time. TSMC became the leader in 2018 when they started mass production using their N7 process. I wouldn't discount Intel; TSMC seems to be having problems with N3B and if Intel 4 is better than TSMC's N5 in electrical characteristics as well, then that might be enough.
That's not enough.

Because Intel 4 is not in mass production while TSMC N5 has been in mass production for 2 years.
Posted on Reply
#57
mechtech
Xex360Great high prices :banghead: I was listening to an nVidia representative, blaming node prices for doubling the price for 4080 forgetting that the 4080 has a tiny die they basically tripled the price.

Forgot what happened to Intel back then, they were way ahead of everyone then got stuck with 14nm.
Hmmm. I think nvidia puts good margins on things as well. Just look at their profits.
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#58
AnotherReader
qcmadnessThat's not enough.

Because Intel 4 is not in mass production while TSMC N5 has been in mass production for 2 years.
That's true, but Intel 4 is denser than TSMC's N5. If Intel is able to manufacture products with it with good yields before TSMC gets N3 working well, then Intel could be considered to have returned to the leading edge. Of course, given Intel's recent history, this is a big if.
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#59
shoskunk
*eats popcorn*

I can't explain enough how much fun it is to watch a large group of media outlets, bought-out by money, continue to spread disinformation while Intel continues to drop competitive product.

Two years ago:

From: arstechnica.com/gadgets/2021/07/intels-foundry-roadmap-lays-out-the-post-nanometer-angstrom-era/:

"Gone are the days of "Intel 10nm Enhanced Super Fin"—instead, the node is called "Intel 7." It should have a comparable density to the TSMC and Samsung 7 nm nodes and will be ready for production in Q1 2022 (TSMC and Samsung are currently shipping "5nm" products). "Intel 4"—which Intel previously called "7nm"—is now said to be equivalent to TSMC and Samsung's 4 nm node, and it will begin manufacturing products in 2023."

Two years later... Play it again tech bros! It must be working by now.. ;)

What happened to overclockers.com? Where's Tom? Where's Anand?

*winks*
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#60
Legacy-ZA
Why do they think so 2 dimensional when creating these? /shrug
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#61
ARF
dyonoctisIntel 3 isn't "3nm", Just like the soon to be released MTL Intel 4 are not "4nm". It's an optimized "7nm" that going to be comparable to TSMC 3nm. The current Intel 10nm is called intel 7 because it's equivalent to TSMC 7nm.
Nodes names are a marketing name everywhere, ever since fabs engineers figured out that at some point simply making things smaller would bring a bunch of issues. TSMC 3nm isn't actually 3nm, but is as performant as a real 3nm would be in theory. Intel choose to use a "TSMC rating system" to avoid people thinking that their nodes are inferior because the number is bigger.
TSMC doesn't use A. So, what is Intel 20A or 18A compared to TSMC ?
I think intel chose to lie and mislead.

www.semiaccurate.com/2021/04/07/intel-should-not-rename-their-processes/
AnotherReaderApple is only paying TSMC for working dies so this isn't working out well for TSMC so far.
Yes, that's why Apple and the others can ask for lower wafers prices because of the terrible yields !
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#62
dyonoctis
ARFTSMC doesn't use A. So, what is Intel 20A or 18A compared to TSMC ?
I think intel chose to lie and mislead.
20 angstrom = 2 nanometers, 18 angstrom = 1,8 nanometers. angstrom is a real unit of measurement that's just going to be easier to use at some point when nanometers are going to use decimals. This also coincide with the node where Intel is allegedly going to take the leadership back, so them using angstrom before anyone else is a marketing tactics to signify their leadership. But it's still based on TSMC process.

Did you read the article that you linked to me? ? the author is saying that everyone in the game is being dishonest, and Intel renaming will just prompt the other foundries to rename their process just for the sake of making Intel looks bad.



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#63
Assimilator
If TSMC is struggling, everyone is going to struggle. And I very seriously doubt Samsung has been able to leapfrog the acknowledged leader in fabrication tech.

As for Intel... fool me once, shame on you; fool me twice, shame on recycling 14nm for half a decade.
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#64
ARF
dyonoctis20 angstrom = 2 nanometers, 18 angstrom = 1,8 nanometers. angstrom is a real unit of measurement that's just going to be easier to use at some point when nanometers are going to use decimals.
This is absolute nonsense, because there are no decimals in the reality, as said by the same article, that I read before you knowing about it :D

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#65
dyonoctis
ARFThis is absolute nonsense, because there are no decimals in the reality, as said by the same article, that I read before you knowing about it :D

Maybe decimal doesn't have the same meaning in french as it does in English, but 1.4nm and below is happening. I said myself that everyone is using marketing names, and not real measurement, just approximation of performance base on the theoretical gains that such a fab process could provide if it was possible. And Intel new naming scheme is based on those approximations. I don't understand what you are arguing about with me?



TSMC Said to Start Construction of 1.4 nm Fab in 2026 | TechPowerUp
Samsung Updates Foundry Roadmap: 2nm in 2025, 1.4nm in 2027 (anandtech.com)
Angstrom Definition & Meaning - Merriam-Webster
Posted on Reply
#66
ARF
dyonoctisMaybe decimal doesn't have the same meaning in french as it does in English, but 1.4nm and below is happening. I said myself that everyone is using marketing names, and not real measurement, just approximation. and Intel new naming scheme is based on those approximations. I don't understand what you are arguing about with me?
TSMC doesn't use nm for its processes. Its processes use a upper case letter N and then some random digit that is not connected with the reality.
For example, N7, N5, N4, N3, N2.
I told you N7 =/ 7 nm :D
Also, intel's "20A" is around TSMC N5, not around TSMC N2.. and definitely not 2.0 nm...
Posted on Reply
#67
dyonoctis
ARFTSMC doesn't use nm for its processes. Its processes use a upper case letter N and then some random digit that is not connected with the reality.
For example, N7, N5, N4, N3, N2.
I told you N7 =/ 7 nm :D
Also, intel's "20A" is around TSMC N5, not around TSMC N2.. and definitely not 2.0 nm...
they do use 5nm, it's on their own website. N5 = 5nm. N5 is just the commercial name used for 5nm. Are you saying that you know TSMC business more than TSMC themselves?
5nm Technology - Taiwan Semiconductor Manufacturing Company Limited (tsmc.com)



Posted on Reply
#68
ARF
dyonoctisthey do use 5nm, it's on their own website. N5 = 5nm. N5 is just the commercial name used for 5nm. Are you saying that you know TSMC business more than TSMC themselves?
I thought they used the "nm" for oversimplifying the explanations but when it comes to legal things, they use the better letter N, just in case to avoid legal disputes and class-action lawsuits.

What I am arguing is that intel lies, it can call its next process "process 0" and call it a day, forever. Won't change the fact that it will be the same process as its 10nm/intel 7.
Posted on Reply
#69
dyonoctis
ARFI thought they used the "nm" for oversimplifying the explanations but when it comes to legal things, they use the better letter N, just in case to avoid legal disputes and class-action lawsuits.

What I am arguing is that intel lies, it can call its next process "process 0" and call it a day, forever. Won't change the fact that it will be the same process as its 10nm/intel 7.
The author of that article got strong opinions about the moment where fabs stopped referencing the actual physical fab process, but they didn't exactly choose a random number. They had to use tricks in order to make up with the fact that just making everything smaller would bring a set of issues. But those tricks ended up making improvements that would be similar to reaching a lower fab process. It's explained in that video. That's the first thing to set straight, there's a logic behind the naming scheme of TSMC and Samsung. Marketers had enough common sense to not call it : "Ultranatron DX 9000", which would make no sense comparatively to the old naming scheme. 5nm is a lie, but a lie that ties it down with the old ways, and allow a point of reference.

So what Intel is doing is not worse than what the other are doing. They are playing the same game. Intel 7 nm is twice a dense as TSMC 7nm (N7), it's a full generation better than the 7nm of everybody else, and actually meant to compete with the 5nm of everybody else. Intel is adjusting to the fact that TSMC node nomenclature is what the industry revolves around now. Intel keeping their old naming scheme would do nothing besides having the occasional troll laughing at how their numbers are always behind TSMC even if they manage to catch up.

Intel having a "nm" parity with everybody else would actually mean that they would have a full generational advantage:


Yes, it's a pure marketing ploy, but you don't buy a CPU based on its nm. You look at reviews and then you make your decision. And Intel fabs clients are savvy enough to know what's up. It's not like they will try and sell an old process as a bleeding edge node. The die size of a prototype alone will show that something isn't right. nm might have lost their original meaning, but you can't cheat density.

I feel like some people here think that Alder Lake and Raptor Lake not being as efficient as AMD CPUs is a proof that intel 10nm is in fact a TSMC 10 nm...It's not the case, the architecture is just not as efficient. Do people need a reminder about maxwell being much more efficient than GCN on the same node? Or the zen 2 to zen 3 improvements on the same node?
AMD Ryzen 9 5900X Review - Power Consumption & Efficiency | TechPowerUp
NVIDIA GeForce GTX 980 4 GB Review - Power Consumption | TechPowerUp
Posted on Reply
#70
PapaTaipei
AnotherReaderTSMC has shared numbers for the relevant dimensions. As you can see, 3 nm is just a marketing name, but since TSMC's customers are silicon design houses, it doesn't matter. The customers know the exact characteristics of the process.

So they call 28nm "5"nm. That sound about right considering everything is lies everywhere these days.
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#71
Wirko
PapaTaipeiSo they call 28nm "5"nm. That sound about right considering everything is lies everywhere these days.
A wise man once said twice, "Just add thirty. Works for all new nodes." I agree but admit that density still keeps rising, without transistors going 3D for real (such as in NAND).
Posted on Reply
#72
Space Lynx
Astronaut
5600x3d > 8800x3d is my upgrade path, after 8800x3d i am not confident supply will be there. im happy with 5600x3d for several years though if the industry ends up collapsing. meh
Posted on Reply
#73
PapaTaipei
WirkoA wise man once said twice, "Just add thirty. Works for all new nodes." I agree but admit that density still keeps rising, without transistors going 3D for real (such as in NAND).
From what I heard from an intel engineer the more we advance the more the numbers of deactivated/non functional transistors count rises. To the point that on "10nm" about 40 to 60% of the transistors fall into that category. Makes you wonder wtf is going on.
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#74
ARF
WirkoA wise man once said twice, "Just add thirty. Works for all new nodes." I agree but admit that density still keeps rising, without transistors going 3D for real (such as in NAND).
This is true even for the same "process". It depends on the design choice - high-density design which means lower clocks, or lower-density design which means higher clocks but also a larger die area.
This means that a high-density N5 chip can be more dense than a low-density N3 chip.

And here the idea - instead of a race to 0 "nm", call the "processes" according to the achievable or achieved transistor density/transistor count. It will be better.
For instance: TSMC 200, TSMC 150, TSMC 100, where the higher the number, the better.
Posted on Reply
#75
Wirko
PapaTaipeiFrom what I heard from an intel engineer the more we advance the more the numbers of deactivated/non functional transistors count rises. To the point that on "10nm" about 40 to 60% of the transistors fall into that category. Makes you wonder wtf is going on.
Hm, I don't see what that could mean. The transistor is the only type of component that can be manufactured on a chip, and all are the same size (Iit can be a bit different with finfets because the process may allow a combination of two sizes, for example, half are 3-fin and the other half are 2-fin.) But you sometimes need other components in a circuit, and some transistors have to serve as capacitors or (maybe) resistors. Some transistors have to be bigger for high performance, in practice those are two or more transistors connected in parallel. The layout certainly isn't 100% optimised, so there's some unused space (but I gues designers can always put capacitors there).

Here's an article by David Kanter I often recommend, it has many details regarding this same topic, however as an EE with no background in microelectronics, it's not an easy read.
www.realworldtech.com/transistor-count-flawed-metric/

***

And here's one issue I'm wondering about, and can't find an answer: CPUS and other types of processors have significant parts of the die dedicated to cache (static RAM). If there's a couple defects in the L2 or L3 area, does that mean that the entire core or an entire L3 slice is unusable - or can just a few cache lines be marked as bad, while the other 99.9% are still operational? The latter would certainly enable much better yields.
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